/COURSES/MACHINE_DESIGN/SIM_DIE_PRESS

Die Press: Slider-Crank + Flywheel

The machine from Chapter 4.4 and Woodworth's die books, running live. Watch the flywheel slow at each punch. Move the sliders. Open the assembly with EXPLODE.

DIE_PRESS // LIVE_KINETICS
FLYWHEEL170 RPM PUNCH F0 kN WORK W0 J SPEED DIP0% STROKES/MIN170
Flywheel speed
The dip in the sparkline is each punch

The kinetics on screen

The punch force is the sheared area multiplied by the shear strength. The flywheel stores the energy and slows when the punch takes it:

$$ F = \pi\,d\,t\,\tau, \qquad W \approx \tfrac{1}{2}F\,t, \qquad \tfrac{1}{2}I\left(\omega_1^2 - \omega_2^2\right) = W $$

The simulation integrates $I\,\dot{\omega} = T_m - F\,|dy/d\theta|$ each frame, with a small governor motor $T_m$. Make the stock thicker and the dip grows. Slow the press and the dip grows too, because the stored energy falls with $\omega^2$. Chapter 4.4 derives each equation. Woodworth's Punches, Dies and Tools (1907) shows the real machines.

TRY_IT // SIZE_A_FLYWHEEL

Edit the code. Press RUN.